SPECIALITY EXTRUSION

Speciality Silicone Tubing

When standard VMQ silicone does not meet the requirement — oil and solvent resistance, electrical conductivity, regulated fire behaviour, cellular insulation — we have speciality formulations developed to solve specific technical problems.

Speciality Silicone Tubing
Fluorosilicone FVMQ — oils and solvents
Conductive ESD — static dissipation
Flame-retardant EN 45545-2 — railway HL1–HL3
Cellular Sponge — density 0.5–0.8
All speciality formulations require a prior technical review to validate compatibility with the application. Lead times are longer than for standard tubing.

Standard VMQ silicone (Series 2, 12) is an exceptionally versatile material, but it has well-known limitations: it swells on contact with hydrocarbons and organic solvents, it does not conduct electricity, it cannot on its own meet the most stringent fire-behaviour requirements, and in its solid form it does not offer thermal insulation comparable to cellular materials. When the application requires one of these limitations to be overcome, speciality formulations designed specifically for that purpose are available.

Fluorosilicone (FVMQ, Series 13) incorporates fluorine into the polymer chain, conferring resistance to oils, fuels and organic solvents that would degrade standard VMQ. Conductive silicone (Series 11) incorporates carbon fillers that reduce volume resistivity to dissipate static charges. Series 16 adds flame-retardant additives enabling compliance with EN 45545-2 for railway rolling stock. Cellular silicone (Series 15, Series 33) expands during vulcanisation, creating a closed-cell structure with a density between 0.5 and 0.8 g/cm3. Series 22 offers specific stability against steam and aromatic oils.

These formulations are manufactured under technical review: we analyse the application, validate compatibility and confirm extrusion feasibility before production. Lead times are longer than for standard tubing due to the lower throughput of these compounds and the need for prior technical validation.

Do you genuinely need a speciality formulation?

Before specifying a speciality tube, it is worth verifying that a standard VMQ (Series 2 or Series 12) cannot solve the problem with a design adjustment: a thicker wall, an external coating or a change in hardness may be sufficient for many applications. Speciality formulations are more expensive and have longer lead times. However, when the requirement is genuine — fuel contact, railway regulation, ESD dissipation — there is no alternative within the standard silicone family.

Consult our technical team

Which speciality tube do you need?

Locate your dominant technical requirement to determine the formulation family. If your application combines two requirements (e.g. oils + high temperature), enquire about the available combination.

Requisito Formulación Serie Proceso
Contact with mineral oils / fuels FVMQ Fluorosilicone Serie 13 Extrusion under review
Contact with organic solvents FVMQ Fluorosilicone Serie 13 Extrusion under review
Hydraulic fluids FVMQ Fluorosilicone Serie 13 Extrusion under review
Electrostatic discharge dissipation (ESD) Conductive VMQ Serie 11 Extrusion under review
ATEX zone — ignition risk Conductive VMQ Serie 11 Extrusion under review
Railway EN 45545-2 (solid) Flame-retardant VMQ Serie 16 Extrusion
Railway EN 45545-2 (cellular) Flame-retardant cellular silicone Serie 33 Extrusion
Thermal insulation / soft sealing Cellular silicone Serie 15 Extrusion
Steam + aromatic oils VMQ Steam/oil-resistant Serie 22 Extrusion
Oils + high temperature (+220 °C) FVMQ + HT additive Serie 13 + HT Extrusion under review
Speciality families

Speciality tube types by requirement

Fluorosilicone tubing (FVMQ)

Fluorosilicone tubing (FVMQ)

Series 13 formulation with FVMQ base: the polymer chain incorporates trifluoropropyl groups that confer resistance to mineral oils, fuels (petrol, diesel, kerosene), organic solvents and hydraulic fluids. It retains the low-temperature flexibility (–60 °C) characteristic of silicones, but with a chemical resistance that standard VMQ cannot offer. Service temperature up to +170 °C, extendable to +220 °C with HT additive.

Conductive / antistatic tubing (ESD)

Conductive / antistatic tubing (ESD)

Series 11 formulation with carbon fillers that reduce volume resistivity. Dissipates electrostatic charges that accumulate during the flow of fluids or powders, preventing discharges that could damage sensitive electronic components, cause ignition in explosive atmospheres (ATEX) or generate quality defects. Available in black only. Hardnesses 50 and 70 Shore A.

Flame-retardant railway tubing (EN 45545-2)

Flame-retardant railway tubing (EN 45545-2)

Series 16 (solid) and Series 33 (cellular) formulations with enhanced fire resistance, tested to EN 45545-2 version 2020. They meet the fire/smoke requirements R22 and R23 up to hazard level HL3 (Series 16) and HL2 (Series 33). Tests include oxygen index (LOI), optical smoke density (Ds max) and conventional toxicity index (ITCPNL). Hardnesses from 30 to 85 Shore A.

Cellular / sponge tubing

Cellular / sponge tubing

Series 15 (platinum, FDA) and Series 33 (platinum, EN 45545-2) formulations with closed-cell structure. Density between 0.5 and 0.8 g/cm3 depending on wall thickness. Combines thermal insulation, compressibility for sealing and light weight. The cellular structure provides much softer compression than solid silicone, ideal for seals requiring low closing force.

Dimensions

Dimensional ranges by speciality family

The dimensional ranges for speciality tubing are more limited than those for standard silicones, as extrusion behaviour varies with formulation. Fluorosilicone and conductive silicone require specific process adjustments. Cellular silicone has minimum wall-thickness restrictions to develop the cell structure. All require prior technical review.

Fluorosilicone FVMQ

ID 3 to 50 mm

Standard extrusion range for fluorosilicone. The FVMQ compound has a higher density (1.40–1.46 g/cm3) than standard VMQ, which affects tube weight. Wall thicknesses from 1 mm. Fluorosilicone is stiffer than VMQ at equal hardness, limiting bend radii at small diameters.

When to use: Contact with oils, fuels, organic solvents or hydraulic fluids. Environments with aggressive vapour.
Inside diameter
3 to 50 mm
Wall thickness
1 to 5 mm
Typical supply form
Cut lengths or short coils

Formulations: Series 13 (FVMQ peroxide, 40–70 ShA). HT additive available for +220 °C.

Conductive ESD

ID 2 to 30 mm

Conductive silicone extrusion requires careful process control: carbon fillers affect compound flow and resistivity uniformity. Available in black only. Mechanical properties are lower than standard VMQ (tensile 5 MPa, tear 5–10 kN/m), limiting use to applications without high mechanical stress.

When to use: Static-charge dissipation, ESD protection, ATEX zones, environments with electrostatic ignition risk.
Inside diameter
2 to 30 mm
Wall thickness
1 to 3 mm
Typical supply form
Cut lengths

Formulations: Series 11 (conductive VMQ peroxide, 50/70 ShA). Black only.

Flame-retardant railway

ID 4 to 60 mm

Wide extrusion range. Series 16 (solid) is available from 30 to 85 Shore A with good mechanical properties (tensile up to 9 MPa, tear up to 25 kN/m). Series 33 (cellular) is manufactured without a defined Shore hardness — its compressibility is determined by density and wall thickness.

When to use: Railway rolling stock, metros, tramways. EN 45545-2 requirement for components in passenger, technical or service zones.
Inside diameter
4 to 60 mm
Wall thickness
2 to 8 mm (solid) / 3 to 15 mm (cellular)
Typical supply form
Cut to length

Formulations: Series 16 solid (R22/R23 HL1–HL3), Series 33 cellular (R22/R23 HL1–HL2).

Cellular / sponge

ID 5 to 80 mm

Cellular silicone requires a minimum wall thickness for the cell structure to develop correctly. Thicknesses below 3 mm do not allow uniform expansion. Density varies between 0.5 and 0.8 g/cm3 depending on wall thickness — thicker walls develop lower densities.

When to use: Thermal insulation of ducts, low-compression-force sealing, damping, condensation protection.
Inside diameter
5 to 80 mm
Wall thickness
3 to 20 mm
Typical supply form
Cut to length

Formulations: Series 15 (platinum, FDA, CE 1935/2004), Series 33 (platinum, EN 45545-2 HL1–HL2).

All speciality tubing requires a prior technical review. The dimensional ranges shown are indicative and depend on extrusion validation for each specific combination of formulation, diameter and wall thickness. Tolerances: ISO 3302-1 E1/E2 (solid), E3 (cellular).

Materials

Which speciality formulation do you need?

Fluorosilicone FVMQ — oil and solvent resistance (Series 13)

Serie 13

FVMQ base with trifluoropropyl groups in the polymer chain. Resists mineral oils, fuels, organic solvents and hydraulic fluids where standard VMQ would swell and lose properties. Temperature –60 to +170 °C, extendable to +220 °C with HT additive.

Ideal for

Fuel circuits, oil lines, solvent environments, engine-bay protection with oil, hydraulic fluid connections.

Property EQ1340 EQ1350 EQ1360 MQ1370
Hardness (±5 Shore A) 40 50 60 70
Tensile strength (MPa min) 6 6 7 7
Elongation (% min) 400 230 230 160
Tear strength (kN/m min) 10 12 21 21
Density (g/cm3) 1.40 1.41 1.46 1.46

Temperature: –60 to +170 °C (+220 °C with HT additive). The high density (1.40–1.46) is due to fluorine incorporation. EQ1360 and MQ1370 offer respectable tear strength (21 kN/m). MQ1370 available in moulding only. RAL colours available.

Conductive VMQ — ESD dissipation (Series 11)

Serie 11

Silicone with carbon fillers that reduce volume resistivity below 12 ohm-cm (50 ShA) and 4 ohm-cm (70 ShA). Dissipates electrostatic charges in applications where static build-up poses a risk of ignition, component damage or quality defects.

Ideal for

ATEX zones, pneumatic powder transport, ESD cable protection, sensitive electronics environments, cleanrooms with electrostatic control.

Property EQ1150 EQ1170
Hardness (±5 Shore A) 50 70
Tensile strength (MPa min) 5 5
Elongation (% min) 250 100
Tear strength (kN/m min) 5 10
Density (g/cm3) 1.11 1.16
Volume resistivity (ohm-cm) <= 12 <= 4

Temperature: –50 to +210 °C. Available in black only. Mechanical properties lower than standard VMQ due to carbon fillers. Extrusion possible subject to technical review. Peroxide cure.

Flame-retardant VMQ — railway EN 45545-2 (Series 16)

Serie 16 Serie 33

Solid formulation with enhanced fire resistance, tested to EN 45545-2 version 2020. Meets R22 and R23 up to HL3 in extrusion (PEQ) and moulding (PMQ). Good mechanical properties: tensile up to 9 MPa, tear up to 25 kN/m. Hardness range 30 to 85 Shore A.

Ideal for

Railway rolling stock (trains, metros, tramways), components in passenger zones, regulated penetration seals.

Property EQ1630 EQ1650 EQ1660 EQ1670
Hardness (±5 Shore A) 30 50 60 70
Tensile strength (MPa min) 5 8 9 9
Elongation (% min) 850 480 450 380
Tear strength (kN/m min) 25 18 20 20
Density (g/cm3) 1.09–1.17 1.14–1.23 1.18–1.26 1.18–1.26

Temperature: –60 to +200 °C. EN 45545-2 R22/R23: LOI 32.7 % (EQ) / 35.1 % (MQ), Ds max 84.7 (EQ) / 45 (MQ), ITCPNL 0.06. Hazard level achieved: HL1, HL2, HL3. Colours: black RAL 9017, blue-black RAL 5004 (EQ); black, grey, cream (MQ). Series 33 cellular available for R22/R23 HL1–HL2.

Cellular sponge silicone — insulation and sealing (Series 15)

Serie 15 Serie 33

Platinum-cured silicone with closed-cell structure. Density between 0.5 and 0.8 g/cm3 depending on wall thickness. Combines thermal insulation, light weight and soft compressibility. FDA, CE 1935/2004 and BfR certifications available. For flame-retardant applications, Series 33 cellular meets EN 45545-2 R22/R23 HL1–HL2.

Ideal for

Thermal insulation of ducts, low-force seals, vibration damping, condensation protection, cable-entry tubes in panels with soft closure.

Property EQ1510
Tensile strength (MPa min) 3
Elongation (% min) 600
Tear strength (kN/m min) 15
Density (g/cm3) 0.5–0.8

Temperature: –60 to +200 °C. Platinum cure. Density varies with wall thickness: thicker walls allow greater expansion and lower density. Dimensional tolerances E3 (cellular). Certifications: FDA, CE 1935/2004, BfR (formulation dependent).

FVMQ base with trifluoropropyl groups in the polymer chain. Resists mineral oils, fuels, organic solvents and hydraulic fluids where standard VMQ would swell and lose properties. Temperature –60 to +170 °C, extendable to +220 °C with HT additive.

Ideal for

Fuel circuits, oil lines, solvent environments, engine-bay protection with oil, hydraulic fluid connections.

Property EQ1340 EQ1350 EQ1360 MQ1370
Hardness (±5 Shore A) 40 50 60 70
Tensile strength (MPa min) 6 6 7 7
Elongation (% min) 400 230 230 160
Tear strength (kN/m min) 10 12 21 21
Density (g/cm3) 1.40 1.41 1.46 1.46

Temperature: –60 to +170 °C (+220 °C with HT additive). The high density (1.40–1.46) is due to fluorine incorporation. EQ1360 and MQ1370 offer respectable tear strength (21 kN/m). MQ1370 available in moulding only. RAL colours available.

Silicone with carbon fillers that reduce volume resistivity below 12 ohm-cm (50 ShA) and 4 ohm-cm (70 ShA). Dissipates electrostatic charges in applications where static build-up poses a risk of ignition, component damage or quality defects.

Ideal for

ATEX zones, pneumatic powder transport, ESD cable protection, sensitive electronics environments, cleanrooms with electrostatic control.

Property EQ1150 EQ1170
Hardness (±5 Shore A) 50 70
Tensile strength (MPa min) 5 5
Elongation (% min) 250 100
Tear strength (kN/m min) 5 10
Density (g/cm3) 1.11 1.16
Volume resistivity (ohm-cm) <= 12 <= 4

Temperature: –50 to +210 °C. Available in black only. Mechanical properties lower than standard VMQ due to carbon fillers. Extrusion possible subject to technical review. Peroxide cure.

Solid formulation with enhanced fire resistance, tested to EN 45545-2 version 2020. Meets R22 and R23 up to HL3 in extrusion (PEQ) and moulding (PMQ). Good mechanical properties: tensile up to 9 MPa, tear up to 25 kN/m. Hardness range 30 to 85 Shore A.

Ideal for

Railway rolling stock (trains, metros, tramways), components in passenger zones, regulated penetration seals.

Property EQ1630 EQ1650 EQ1660 EQ1670
Hardness (±5 Shore A) 30 50 60 70
Tensile strength (MPa min) 5 8 9 9
Elongation (% min) 850 480 450 380
Tear strength (kN/m min) 25 18 20 20
Density (g/cm3) 1.09–1.17 1.14–1.23 1.18–1.26 1.18–1.26

Temperature: –60 to +200 °C. EN 45545-2 R22/R23: LOI 32.7 % (EQ) / 35.1 % (MQ), Ds max 84.7 (EQ) / 45 (MQ), ITCPNL 0.06. Hazard level achieved: HL1, HL2, HL3. Colours: black RAL 9017, blue-black RAL 5004 (EQ); black, grey, cream (MQ). Series 33 cellular available for R22/R23 HL1–HL2.

Platinum-cured silicone with closed-cell structure. Density between 0.5 and 0.8 g/cm3 depending on wall thickness. Combines thermal insulation, light weight and soft compressibility. FDA, CE 1935/2004 and BfR certifications available. For flame-retardant applications, Series 33 cellular meets EN 45545-2 R22/R23 HL1–HL2.

Ideal for

Thermal insulation of ducts, low-force seals, vibration damping, condensation protection, cable-entry tubes in panels with soft closure.

Property EQ1510
Tensile strength (MPa min) 3
Elongation (% min) 600
Tear strength (kN/m min) 15
Density (g/cm3) 0.5–0.8

Temperature: –60 to +200 °C. Platinum cure. Density varies with wall thickness: thicker walls allow greater expansion and lower density. Dimensional tolerances E3 (cellular). Certifications: FDA, CE 1935/2004, BfR (formulation dependent).

How we work

Speciality tube development

Speciality tubing follows a more detailed development process than standard tubing: the compound has different extrusion behaviour and requires prior technical validation. The objective is to confirm that the speciality formulation can be extruded in the required geometry with the expected properties.

1

Requirement analysis and formulation selection

Technical evaluation of the application: contact fluid, temperature, pressure, regulatory requirements, mechanical stresses. Selection of the speciality series that addresses the dominant requirement. Verification of compatibility between the formulation and the requested dimensions. Quotation and lead time.

2

Extrusion validation and tooling

Extrusion trial with the speciality compound in the required ID x wall thickness combination. Speciality compounds (FVMQ, conductive, flame-retardant, cellular) have different rheological behaviours to standard VMQ: extrusion speeds, vulcanisation temperatures and tolerances must be adjusted. If necessary, dedicated tooling is manufactured.

3

Production, post-cure and inspection

Series extrusion with validated parameters. Post-cure where the formulation requires it (Series 13, 11, 16, 22 — peroxide). Dimensional inspection and, where applicable, verification of specific properties (resistivity for Series 11, density for Series 15/33). Tolerances ISO 3302-1 E1/E2 (solid) or E3 (cellular).

4

Documentation and delivery

Certificate of conformity with formulation identification, verified properties, applicable certifications and batch traceability. For Series 16 (railway), EN 45545-2 documentation with reference to fire/smoke/toxicity test reports.

ISO 3302-1 tolerances
E1, E2 E3 L2, L3
Management system
ISO 9001:2015
Certifications
FDA 21 CFR 177.2600 CE 1935/2004 / BfR EN 45545-2 v.2020
Standards
REACH RoHS

Need silicone tubing with speciality properties?

Describe the technical problem: the fluid, the temperature, the applicable regulation or the required electrical property. Our technical team will assess feasibility, confirm the most suitable formulation and provide a quotation with a realistic delivery lead time.

Enquire about technical feasibility
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