Custom cutting in FKM and Viton™ B

Flat gaskets and components in FKM and Viton™ B

Flat gaskets, seals and custom-cut components in fluorocarbon elastomer. Manufactured by CNC oscillating-knife cutting or by die-cutting from FKM / Viton™ B sheet, for chemical resistance to fuels, oils, solvents and hydraulic fluids in continuous service from –20 to +200 °C.

MaterialFKM / Viton™ B · 68 % fluorine
Thicknesses0.5 to 10 mm
Cutting processesDie-cutting · CNC with oscillating knife
ResistanceFuels · oils · solvents

Batch traceability, material certificate available (aerospace AMS 7276 for Viton™ B; ASTM D1418 / D2000 for generic FKM). Pad-printing marking on request.

The product

Fluorocarbon elastomer cut to size for systems with fuels, oils and hydraulic fluids.

Fluoroelastomers (FKM and Viton™ B) are fluorocarbon elastomers with 66-68 % fluorine content. The density of C–F bonds in the polymer chain gives them chemical resistance to a very wide range of aggressive media — aromatic fuels, mineral and synthetic oils, hydraulic fluids, aliphatic solvents, dilute acids — in continuous service up to +200 °C with peaks up to +230 °C. Where NBR, neoprene or silicone itself lose properties, FKM keeps stable.

Flat Viton™ B gasket · precision CNC cutting
Viton™ B sheet · DuPont brand · 68 % fluorine
Generic FKM sheet · ASTM D1418 · 66-68 % fluorine
Fluoroelastomer gasket cut to drawing
Flat gasket with holes for flanged manifold

Specifications

Base material
Viton™ B (DuPont) or generic FKM · fluoroelastomer 66-68 % fluorine
Thicknesses
0.5 to 10 mm · other sizes on request
Cutting processes
Die-cutting with dedicated die · CNC with oscillating knife
Dimensional tolerances
CNC: ±0.2 mm (100 mm) · die-cutting: ±0.1 mm · thickness ±0.15 mm (
Tear resistance
20 to 35 kN/m (ASTM D624)
Swelling in ASTM Oil No. 3
≤ 10 % at 70 h / 150 °C (ASTM D471)
Density
1.85 to 1.95 g/cm³ (ASTM D297)
Maximum peak temperature
+230 °C (short duration)
Flame resistance
Self-extinguishing · UL 94 V-0 available
Available geometries
Circular · rectangular · with holes · with metal insert · diaphragm · high-volume die-cut
Colours
Standard black (RAL 9017 approx.) · green · brown · RAL on request (check pigment if FDA required)
Optional marking
Pad-printing · part number · logo · material specification (minimum area 10×10 mm)
Management system
ISO 9001:2015
Material standard
ASTM D1418 (FKM) · ASTM D2000 · SAE J200
Food contact
FDA 21 CFR 177.2600 in specific formulations (check before specifying)
Restricted substances
REACH (1907/2006) · RoHS (2015/863)
Traceability
Batch-product · material certificate available on request · optional QR marking
Use typologies

FKM / Viton catalogue: gaskets and washers, technical components and critical applications

Flat gaskets and washers

  • 01Flat annular circular gasket
  • 02Rectangular and square gasket
  • 03Gasket with multiple holes

Technical components

  • 01Pneumatic actuator diaphragm
  • 02Gasket with metal insert
  • 03High-volume die-cut component

Critical applications

  • 01Automotive fuel and oil seal
  • 02Aerospace seal Viton B AMS 7276
  • 03High-pressure hydraulic seal

Viton™ B vs generic FKM — quick comparison

Material properties are equivalent within the declared ranges. The choice depends on the customer's specification: DuPont traceability and aerospace AMS 7276 certification with Viton™ B, or cost-optimised with generic ASTM FKM.

PropertyViton™ B (DuPont)Generic FKMStandard
Fluorine content68 %66-68 %
Hardness70 ±5 Shore A70 ±5 Shore AASTM D2240
Tensile strength10 MPa typical9 to 13 MPaASTM D412
Elongation at break150 %125 to 200 %ASTM D412
Compression set (70 h / 200 °C)≤ 25 %≤ 25 %ASTM D395
Swelling ASTM Oil #3Excellent (≤ 10 %)Excellent (≤ 10 %)ASTM D471
Continuous service temperature–20 to +200 °C–20 to +200 °C
Batch traceabilityDuPont™ certificate availableASTM certificate available
Aerospace certificationAMS 7276 availableLimited (consult)AMS 7276
Relative costPremium (+30 to +40 %)Standard
Viton™ B vs generic FKM

When to specify Viton™ B with certificate and when generic FKM with ASTM specification

Viton™ B (DuPont registered trademark) is specified when the project requires a material certificate traceable to the manufacturer, critical process validation where batch-to-batch variability must be minimised, aerospace application with AMS 7276, or regulated environment (pharmaceutical, nuclear) with documented quality audits. Premium cost of the order of +30 to +40 % over generic FKM.

Generic FKM is specified for general industrial use without a brand requirement, cost optimisation where ASTM D1418 / D2000 specification is sufficient, replacement of an existing component with an open FKM specification, or pilot project and prototyping with sourcing flexibility. Mechanical and chemical properties are equivalent within the declared ranges.

In either case — Viton™ B or generic FKM — the cutting, dimensional inspection, AQL 1.5 sampling and batch-product traceability are carried out identically. The choice depends on the customer's specification, not the manufacturing process.

Services and processes

Cutting services and related processes

Catalogue

Products related to custom cutting and sealed gaskets

Need FKM or Viton™ B gaskets cut to size?

Send us the drawing (DXF, PDF), the fluid in contact, the service temperature and pressure, the geometry (circular, rectangular, with holes, with insert), the required material (Viton™ B with material certificate or generic ASTM FKM) and the annual volume. We confirm cutting feasibility, optimal process (die-cutting or CNC with oscillating knife), quotation and lead time. If your project requires AMS 7276 or FDA, state it so we can reserve lead time.