How we work

An industrial methodology that integrates the Progress group with the workshop in Spain

The Progress group —Progress Silicones (Apt, France, since 1985) and Top Tech Silicones (Italy, 2026)— formulates, extrudes, moulds and certifies silicone components in two ISO 8 cleanrooms. From Spain, ProSilicones64 manages the group's catalogue, develops custom components from drawing, adds an in-house workshop for CNC cutting, vulcanising and finishing, and serves industrial customers across Europe, the Americas and Asia.

Our approach

Batch traceability from formulation to finished part

The Progress group controls the full chain: compound mixing and formulation in Apt, extrusion and moulding in France and Italy, and final finishing in our own workshop in Spain. Every step is documented by batch number.

The customer has a single technical point of contact for the whole project, from the initial drawing to repeat orders. We do not subcontract critical stages: formulation, moulding and vulcanising are performed at the group's plants.

Each part is shipped with a certificate of conformity and a technical file per batch, with full auditability at any stage of the process.

Group capabilities

Processes certified to ISO 9001, ISO 13485 and ISO 8 cleanroom

The Progress group plants integrate extrusion, moulding and machining. Every process complies with European standards, with batch traceability from formulation to delivery.

01

Extrusion

Profiles, tubes and cords in silicone and rubbers (EPDM, NBR, CR, FKM).

02

Moulding

Compression, HCR injection and LSR injection.

03

2K overmoulding

Plastic-silicone bi-material and metal inserts.

04

Coextrusion

Multi-layer silicone in a single pass.

05

CNC cutting

Die-cutting, assembly and vulcanising in our own workshop in Spain.

06

ISO 8 cleanroom

Certified production in France (Apt) and Italy (Top Tech).

07

Formulation

VMQ, PVMQ, FVMQ compounds and flame-retardant cellular silicone.

08

Final finishing

Rings, frames and custom geometries in our own workshop.

Production infrastructure

More than five thousand active moulds and tools

The group's tool shop maintains over five thousand active references, available for new projects. This library shortens prototype development, reduces upfront costs and allows work on already validated geometries instead of starting from scratch.

Each tool is assigned to the customer's project. Moulds are the customer's property and are archived for repeat orders or later variants. No cross-licensing, no external dependencies.

Quality control

In-house testing, certified processes and sector standards

Every batch goes through a battery of physical and chemical tests. The documentation is archived for audit by batch number.

01

In-house testing

Shore hardness (ISO 48 / ASTM D2240) · Tensile and elongation (ISO 37) · Compression set (ISO 815) · Tear resistance (ISO 34-1) · Thermal ageing (ISO 188) · Chemical resistance (ISO/TR 7620 and ISO 1817).

02

Processes under standard

ISO 9001 and ISO 13485 manufacturing · ISO 8 cleanroom (ISO 14644-1) · Documented batch traceability · Technical file per project.

03

Sector standards

FDA 21 CFR 177.2600 and EC 1935/2004 (food contact) · USP Class VI and ISO 10993 (biocompatibility) · EN 45545-2 (railway) · UL94 (fire) · RoHS and REACH (environmental) · EN 9100 and NF EN ISO 19443 (aerospace and nuclear).

Structured process

Six-phase B2B workflow · from analysis to production

01

Analysis and design

Application environment, regulatory requirements and CAD development of the prototype.

02

Tooling

Manufacture of the mould or die with functional validation.

03

Short runs

Production for customer approval and testing.

04

Long run

Scale-up to regular production according to project demand.

05

Final control

Documented verification with batch traceability.

06

Delivery and support

Scheduled logistics and ongoing technical support.

Competitive advantage

Two ISO 8 cleanrooms in Europe plus Spanish hub

The group operates an ISO 8 cleanroom in Apt (France) and at Top Tech (Italy). ProSilicones64 centralises technical coordination, the group's catalogue, custom component development and final finishing from Spain, shortening the chain between manufacture, validation and delivery for customers in Europe, the Americas and Asia.

Technical team and commitment

Forty years in silicone · the team behind every part

Work does not end at delivery. Behind every component there is a technical team that supports the customer from prototype to repeat orders. ProSilicones64 was founded in 2015 from the partnership between the Progress group —founded in 1985 in Apt and expanded to Italy in 2026— and OR64.

We provide project continuity, the same point of contact from development to production, advice on material selection and applicable standards, and direct access to the group's plants from Spain.

Do you need a custom component?

Send the drawing, target Shore A hardness, sector and standards. We reply with feasibility, the assigned group plant and the tooling lead time.